Manufacturing Excellence
Quality drives every aspect of our business and we are one of the first in our segment to be certified by ISO standards. Our solutions are engineered using superior components and we are well equipped to meet the requirements of larger projects for a broad range of applications delivering best-in-class products and services. Highlighting our commitment to high-end technology for rubber molding, we utilize the finest Injection Molding Machines and Vaccum Compression Molding Machines.
Injection Molding Machines
Injection molding machines are indispensable in the production of rubber parts for the automotive and white goods industry. This cutting-edge technology involves injecting molten rubber into molds to create intricate and high-performance components. Known for their speed, precision, and versatility, injection molding machines are adept at producing a wide range of rubber parts, from automotive seals to white goods components. With a focus on efficiency and consistency, these machines contribute significantly to the manufacturing processes in both the automotive and white goods sectors
Vacuum Compression Machines
Vacuum Compression Molding machines are pivotal in the production of rubber parts for the automotive and white goods industry. This advanced molding technology combines vacuum and compression forces to create high-precision rubber components. With a focus on efficiency and quality, these machines excel in molding intricate shapes and ensuring uniform material distribution. Ideal for automotive components and white goods applications, vacuum compression molding machines play a crucial role in manufacturing durable and precisely engineered rubber parts.
Our Manufacturing Infrastructure
- DESMA (250 Tons): 3 machines.
- TUNGYU Vacuum Compression Molding (250 Tons): 16 stations.
- Semi-Automatic Hydraulic Machine (200 Tons): 8 stations.
- Hydraulic Machines (150 Tons): 14 stations.
- Rubber Extrusion (2.5” & 3”): 3 machines.
- Butyl SPM (Max 8”): 1 machine.
Spare Capacity:
- DESMA: 40-50% spare.
- TUNGYU: 50% spare.
- Semi-Auto: 40% spare.
- Manual: 40% spare.
- Extrusion: 65% spare.
- Butyl SPM: 80% spare.
State of Art Research, Analysis and Testing Infrastructure
Detailed steps of the Advanced Quality Planning System, involving cross-functional teams, customer specification review, compound testing, prototyping, capability analysis, and part testing ensure state of art performance.
In-House Tests Include:
- Strength Testing: Curing Property, Viscosity, Carbon Composition, Tensile, Elongation, Hardness, Specific Gravity, Ash Content, Compression, Heat Ageing, Oil Resistance, Endurance, Load, and Water Leakage.
- HI-End Technology Testing: Featuring advanced testing machines for durability, profile projection, muffle furnace, burst pressure, vacuum collapse, dispersion analysis, rheometer, moony viscometer, computerized universal testing, dynamic testing, and ozone resistance.